PrixgenExploringInnovations
Live Accuracy
99.7% Verified
Process Speed
< 1.0 Second
Lecca AI pipe counting dashboard showing 2,842 pipes detected in a warehouse, with pipe-in-pipe and diameter breakdown.
Back to SolutionsA PRIXGEN TECH SOLUTIONS PRODUCT

CountEveryPipe.EventheOnesHidingInsideAnother.

Lecca turns a single photo, video, or drone pass over a pipe stack into a verified, tagged count — in under a second, with pipe-in-pipe detection no manual count can match.

The Problem We Solve

Pipe inventory is still counted by hand.

Manufacturers, stockists, ports, and oilfield yards around the world still count pipe stacks the same way they did decades ago: a clipboard, a calculator, and a person doing the math. It's slow, it's tiring, and on a stack of stacked circular cross-sections, it's genuinely easy to get wrong by a few percent — which adds up fast across a full yard.

Worse, a common industry practice — nesting smaller pipes inside larger ones for transport and storage efficiency — is completely invisible to a surface count. That inventory doesn't show up on the tally sheet at all.

Two warehouse workers manually counting a stack of steel pipes on a truck using a clipboard.

What this costs a yard

Inventory Errors

Errors compound across hundreds of racks, leading to inventory discrepancies.

Lost Time

Full-day stock-takes pull operational teams off high-value projects.

Disputes

Dispatch and billing disputes with clients, with no independent digital record to settle them.

Safety Risks

Workers climb tall, unstable pipe stacks, risking falls and injuries.

Invisible Stock

Nested 'pipe-in-pipe' cargo is never recorded, leading to untracked capital.

OPERATIONAL FLOW

How Lecca Works

Three steps. No new hardware required.

Diagram showing Lecca's process flow: Camera to Lecca AI to Pipe Count to Physical Stock to ERP Inventory, alongside a worker using a tablet to scan a pipe stack.
Step 1

Capture

Point any camera, tablet, or drone at the pipe stack. No special rig or lighting setup needed — Lecca works with normal photos or short videos.

Step 2

Detect

Lecca's computer-vision engine identifies every pipe end in the frame, tags it, and — critically — looks inside larger pipes for smaller nested ones.

Step 3

Verify

The count is displayed instantly with a confidence score and diameter size breakdown, ready to push straight into your ERP with one tap.

PRODUCT FEATURES

Key Capabilities

Proprietary AI engineering tailored for high-stakes yard audits.

SIGNATURE FEATURE

Pipe-in-Pipe Detection

Lecca's signature capability. Smaller pipes nested inside larger ones — standard practice for freight efficiency — are detected and counted separately, closing a blind spot every manual count has.

Close-up of pipe ends with AI detection overlay showing outer and inner pipe counts: 16 outer, 48 inner, 64 total, 99.7% accuracy.
Warehouse worker using a tablet showing AI pipe detection with diameter breakdown and pipe-in-pipe count of 93 on colorful PVC pipe stacks.
DIAMETER VERIFICATION

Multi-Diameter Classification

Every detected pipe is automatically sorted by diameter, with a full size breakdown generated alongside the total count — no manual sorting required.

YARD DISPATCH

Dispatch Verification

Scans a load against the dispatch order in real time, confirming a match — or flagging a mismatch — before the truck ever leaves the yard, stopping shipping issues early.

AI vision system scanning a loaded truck at a dispatch bay, with a screen showing dispatch order 420 matched and verified.
Pipe inspection overlay showing zero defects found, surface status OK, and measurement data for a stack of pipes.
QUALITY CONTROL

Defect & Quality Checks

Logs diameter, wall thickness, and surface condition alongside every count, flagging anomalies so a fast count never comes at the cost of quality.

FLEXIBLE HARDWARE

Works Anywhere

From indoor manufacturing floors to open-air ports and desert oilfield yards, Lecca works with any camera, tripod, or drone — no fixed installation required.

Fixed camera scanning a large stack of steel pipes at an oilfield yard, with a verified count of 642 pipes displayed.
SECTORS

Industries We Serve

Optimizing tubular supply chain audits worldwide.

IndustryHow Lecca Helps
Steel Pipe & Tube ManufacturingFinished-goods yard counting, dispatch verification, production-line output counting
Oil & Gas / OCTGYard audits at mills, ports, and rig-site laydown yards; count reconciliation across the supply chain
Pipe & Steel Trading / StockistsInbound receipt verification and outbound dispatch counting to prevent shrinkage and disputes
Ports & LogisticsIndependent, neutral load counts for tubular cargo, reducing disputes between shipper and receiver
EPC & Construction ContractorsSite-received material verification against purchase orders on large capital projects
ADVANTAGES

Why Lecca

  • Built by an Odoo Gold Partner — Lecca connects directly into your existing ERP inventory, sales, and purchase workflows
  • Purpose-built for the industry's hardest counting problem: pipe-in-pipe nested detection
  • Works with the camera you already have — no proprietary hardware required
  • Deployed across manufacturing floors, ports, and oilfield yards, indoors and out
  • Backed by Prixgen Tech Solutions, an enterprise ERP and digital transformation consultancy operating across India, the Middle East, and Southeast Asia
METRICS

By the Numbers

Detection Accuracy
Up to 99.7%
Processing Time
Under 1 second per scan
Largest Single Scan
2,842 pipes one pass
Pipe-in-Pipe Coverage
Outer & Inner same frame
PILOT STAGES

See Lecca count your own yard — free.

We're offering a limited number of free pilot counts for manufacturers, traders, ports, and oilfield yards ready to see Lecca on their own inventory.

Book a Free Pilot Count
info@prixgen.com
Worker in Lecca-branded safety vest using a tablet to verify a pipe load at Jebel Ali Port, UAE, at sunset.

Request Pilot

Fill out the form below and our engineering team will get in touch to coordinate your pilot scan.

MargAI

MargAI

Assistant · Online

Powered by Prixgen